Double-pressure nanoceramic filter is a new type of environmentally friendly and energy-saving filtration and dehydration equipment developed on the basis of ordinary filter.
1. It adopts nano-scale ceramic membrane surface ceramic filter plate, which has smaller pores, more even distribution, and is not easy to block.
2. An external pressurized chamber is added, and the pressure in the chamber can reach 1-2bar. The filtration kinetic energy is increased by 2 times compared with ordinary vacuum Filtration Machines. The pressure difference between the inside and outside of the filter plate is close to 3bar, which can achieve lower product moisture and higher production capacity.
3. The 'submarine' discharge method is adopted, and the materials are discharged through the intermediate transition bin to ensure that there is no loss of pressure in the bin.
The general working principle is to adsorb the filter cake under the action of the capillary effect of the nano-ceramic plate and the degree of vacuum, and further remove the moisture from the filter cake under the action of the internal pressure of the pressurized chamber. The filtrate is discharged by double-cylinder automatic drainage.
This product is suitable for plateau areas and fine viscous materials that are difficult to dehydrate.
✅Moisture content is significantly reduced: huge direct economic benefits
1. Reduce transportation costs: The moisture content of the filter cake is significantly reduced, and the 'ineffective water weight' per ton of material transportation is significantly reduced, directly saving logistics costs.
2. Reduce drying energy consumption: If there is a subsequent drying process, the heat energy consumption required for drying will be greatly reduced, saving energy and reducing costs.
3. Improve product value: Lower moisture means higher product grade and selling price (such as concentrate powder).
✅Production capacity has been significantly improved: a revolutionary breakthrough in production efficiency
1. Same investment, higher return: The processing capacity of a single equipment is nearly doubled, and the overall production capacity can be greatly increased without increasing the number of equipment to meet the demand for production expansion.
2. Reduce unit costs: Energy consumption, labor, maintenance and other costs are shared by higher output, and the cost of processing per ton of ore is significantly reduced.
3. Shorten the investment payback period: The revenue growth brought about by efficiency improvements can recover equipment investment costs faster.
✅Technical generation difference advantage
1. Dual-pressure system: It combines the advantages of pressure filtration and vacuum filtration, with stronger filtration driving force and extremely high dehydration efficiency. It is the core technology to achieve low moisture content.
2. Nano-ceramic filter plate: The micropores are finer and more uniform, breathable and impermeable, and have higher interception accuracy. It can not only reduce moisture, but also ensure that the filtrate is clear and reduce metal loss.
